{"id":6722,"date":"2020-04-08T00:00:00","date_gmt":"2020-04-08T00:00:00","guid":{"rendered":"https:\/\/slcontrols.com\/case-study-increasing-manufacturing-capacity-by-25-with-zero-additional-resources\/"},"modified":"2021-10-15T09:49:07","modified_gmt":"2021-10-15T09:49:07","slug":"case-study-increasing-manufacturing-capacity-by-25-with-zero-additional-resources","status":"publish","type":"post","link":"https:\/\/www.slcontrols.k8s-stg1-global.sq1.io\/en\/case-study-increasing-manufacturing-capacity-by-25-with-zero-additional-resources\/","title":{"rendered":"Case Study: Increasing Manufacturing Capacity by 25% with Zero Additional Resources"},"content":{"rendered":"

Adding scalability to your production line so you can increase output when you need to with no additional costs \u2013 this is one of the objectives you can achieve with factory automation technologies<\/a>.<\/p>\n

We have direct experience in these types of projects. In the example in this case study<\/a>, we delivered on this objective for one of our long-term customers. This customer operates a high-volume manufacturing facility in Ireland.<\/p>\n

Objectives<\/h2>\n

The customer had a straightforward requirement for the project. They wanted to increase manufacturing capacity by 25 percent on an existing production line to deal with forecasted increased demand. They also wanted to design in features to accommodate future planned SKUs as per the client\u2019s product roadmap to minimise disruption and cost in future years.<\/p>\n

They also wanted the solution to have cost avoidance features so that when the time came to scale up production, they could do so with no additional costs.<\/p>\n

In addition, the customer wanted us to design, test, and implement the solution with minimal downtime and minimal impact on current production output.<\/p>\n

What We Did<\/h2>\n

The solution our team at SL Controls developed focused on bottleneck modules. We seamlessly integrated these modules into the customer\u2019s existing high-volume manufacturing line.<\/p>\n

We also relocated the pack zone to allow for the integration of new equipment<\/a>. This new equipment featured advanced process controls and compact tooling.<\/p>\n

We installed a complex conveyance system too, as well as controls for the additional equipment. We then integrated the newly installed equipment at multiple points on the line whenever windows of opportunity allowed so as not to impact output.<\/p>\n

Furthermore, the new equipment and technology we installed replaced three existing machines with one while reducing the overall physical footprint of the line. This was achieved while also meeting production as well as individual processing requirements such as output and quality.<\/p>\n

We also implemented all quality control and system verification systems throughout, including successfully completing FATs and SATs.<\/p>\n

Advanced process automation was also a key feature of our solution. We implemented this on the new tooling ensuring maximum automation while also giving the customer improved access to data.<\/p>\n

Throughout the entire process, we collaborated closely with the customer as well as with vendors to ensure the best possible solution.<\/p>\n

Results<\/h2>\n

We delivered on the customer\u2019s main objective as our solution increased the manufacturing capacity of the line by 25 percent. In addition, zero incremental staff are required when the line is scaled up to maximum capacity.<\/p>\n

We also delivered improvements in uptime and quality, again without additional human intervention.<\/p>\n

As a result of the above, the technology future-proofing goals of the customer were also met.<\/p>\n

Finally, the additional data available to the customer improved their understanding of the line\u2019s processes and OEE \u2013 Overall Equipment Effectiveness<\/a>.<\/p>\n

To find out more about our Smart Factory capabilities, and to discuss a project you are planning, please get in touch with a member of our team.<\/p>\n","protected":false},"excerpt":{"rendered":"

Adding scalability to your production line so you can increase output when you need to with no additional costs \u2013 this is one of the objectives you can achieve with factory automation technologies. We have direct experience in these types of projects. In the example in this case study, we delivered on this objective for …<\/p>\n

Case Study: Increasing Manufacturing Capacity by 25% with Zero Additional Resources<\/span> Read More »<\/a><\/p>\n","protected":false},"author":87,"featured_media":2663,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-global-header-display":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","footnotes":""},"categories":[95],"tags":[],"class_list":["post-6722","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news-en"],"acf":[],"yoast_head":"\nCase Study: Increasing Manufacturing Capacity by 25% with Zero Additional Resources - SL Controls<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.slcontrols.k8s-stg1-global.sq1.io\/en\/case-study-increasing-manufacturing-capacity-by-25-with-zero-additional-resources\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study: Increasing Manufacturing Capacity by 25% with Zero Additional Resources - SL Controls\" \/>\n<meta property=\"og:description\" content=\"Adding scalability to your production line so you can increase output when you need to with no additional costs \u2013 this is one of the objectives you can achieve with factory automation technologies. 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